Products Description
Technical Parameters of Drying Line for New Energy Vehicle Battery Components
1. Basic Information
| Parameter Item | Specification Description |
|---|---|
| Equipment Model | BFD-NEV-800 |
| Applicable Component Types | Metal/plastic components for new energy vehicle batteries, including battery cell casings, module brackets, battery pack upper/lower housings, and pole assemblies. |
| Applicable Component Size Range | Length: 50mm - 1200mm; Width: 30mm - 800mm; Height: 20mm - 500mm (customizable for expansion). |
| Equipment Overall Dimensions (L×W×H) | 12000mm×1800mm×2200mm (excluding exhaust duct). |
| Equipment Weight | Approximately 3800kg. |
| Installation Environment Requirements | Temperature: 5℃ - 40℃; Humidity: ≤85%RH; Altitude: ≤1000m; No strong corrosion, no dust, no severe vibration. |
2. Core Performance Parameters
| Parameter Item | Specification Description |
|---|---|
| Drying Method | Hot air circulation + infrared auxiliary heating (infrared is preferred for metal components, hot air for plastic components). |
| Drying Temperature Range | Room temperature - 200℃, with temperature accuracy of ±2℃, supporting independent temperature control in sections. |
| Drying Time Range | 5min - 60min, freely settable according to component material and moisture content, continuously adjustable. |
| Moisture Content Control Accuracy | After drying, the moisture content of components is ≤0.05% (for metal components); ≤0.1% (for plastic components). |
| Production Efficiency | Single-shift (8-hour) capacity: 800 - 1200 pieces (calculated based on average size of 100mm×80mm×50mm). |
| Temperature Uniformity | Temperature difference between any two points in the drying area is ≤±3℃ (tested under constant temperature of 100℃). |
| Hot Air Velocity | 1.2m/s - 2.5m/s, frequency-variable adjustable. |
3. Conveying System Parameters
| Parameter Item | Specification Description |
|---|---|
| Conveying Method | Stainless steel mesh belt conveying (mesh belt material: 304 stainless steel; mesh size: 5mm×5mm). |
| Conveying Speed | 0.5m/min - 3m/min, frequency-variable stepless speed regulation, linked control with drying time. |
| Mesh Belt Width | 800mm (effective conveying width). |
| Conveying Load | Uniform load-bearing capacity of the mesh belt is ≤50kg/m². |
| Conveying Height | 850mm±50mm (fine-tunable according to production line connection requirements). |
4. Heating and Energy Consumption Parameters
| Parameter Item | Specification Description |
|---|---|
| Heating Power | Total power 60kW, including 45kW for hot air heating and 15kW for infrared heating (independent control in sections). |
| Energy Type | Electric heating (natural gas heating version customizable). |
| Power Supply Parameters | 380V/50Hz, three-phase five-wire system, rated current approximately 91A. |
| Thermal Efficiency | ≥85% (including thermal insulation layer energy-saving design). |
| Temperature Rise Rate | Time to rise from room temperature to 150℃ is ≤15min. |
5. Control System Parameters
| Parameter Item | Specification Description |
|---|---|
| Control Method | PLC programmable control + touch screen operation, supporting both manual and automatic modes. |
| Touch Screen Specification | 10-inch color touch screen, resolution 1280×800, supporting parameter storage and recall (capable of storing 100 sets of process parameters). |
| Detection Function | Equipped with over-temperature alarm (triggered at ±5℃), mesh belt deviation alarm, overload protection, and emergency stop protection. |
| Data Recording | Supports real-time recording of data such as drying temperature, time, and capacity. Data can be exported via USB flash drive, with a data retention period of ≥1 year. |
| Communication Interface | Equipped with RS485 and Ethernet interfaces, supporting connection to the factory MES system. |
6. Environmental Protection and Safety Parameters
| Parameter Item | Specification Description |
|---|---|
| Exhaust System | Equipped with a Φ300mm exhaust duct interface, with an air exhaust volume of 1500m³/h, capable of connecting to the factory waste gas treatment system. |
| Noise Level | Equipment operation noise ≤75dB (measured 1m away from the equipment). |
| Safety Protection | The drying area is equipped with double-layer high-temperature resistant glass observation windows; the equipment shell temperature is ≤45℃ (under 150℃ working condition); anti-scald warning signs and safety guardrails are provided. |
| Environmental Protection Standard | Complies with the "Emission Standard of Air Pollutants for Industrial Furnaces and Kilns" (GB 9078-1996) and local environmental protection requirements. |
