Products Description
I. Single-axis Flat-panel Automatic Painting Machine
Workpiece Loading: Workers place the workpieces to be sprayed on the workpiece conveying device. The conveying device starts and smoothly transports the workpieces to the spraying area. During the transportation process, the position and orientation of the workpieces can be precisely adjusted through the positioning device to ensure they are in a suitable spraying position.
Spraying Operation: When the workpiece reaches the designated spraying position, the control system issues an instruction to start the spraying host and the single - axis motion system. Driven by the single axis, the spray gun reciprocates along the set linear trajectory and simultaneously sprays the paint evenly onto the surface of the workpiece. During the spraying process, the paint supply system adjusts the paint delivery volume in real - time according to the working state of the spray gun to ensure the continuity and uniformity of spraying.
Workpiece Unloading: After the spraying operation is completed, the workpiece leaves the spraying area along with the conveying device and is transported to the unloading position. Workers remove the sprayed workpiece here for subsequent inspection, packaging, or other processing procedures.
III. Application Scenarios
Spraying of Small Components: In industries such as electronics, hardware, and toys, there are a large number of small - sized components with simple shapes that require surface spraying treatment. The single - axis automatic spraying line can quickly and efficiently spray these components evenly. For example, the outer shells of electronic components, the surface protective coatings of hardware accessories, and the color coatings of toys. Due to the relatively simple structure and low cost of the single - axis automatic spraying line, it is a highly cost - effective spraying solution for small and medium - sized enterprises.
Spraying of Long - strip Workpieces: For some long - strip workpieces such as pipes and profiles, the single - axis motion characteristics of the single - axis automatic spraying line can well meet their spraying requirements. The spray gun can reciprocate along the length direction of the long - strip workpiece to ensure that the entire surface of the workpiece is evenly covered with a coating. This spraying method is widely used in industries such as building materials and furniture manufacturing. For example, the surface spraying of aluminum alloy door and window profiles and the coating of furniture frames.
Products with Low Requirements for Spraying Precision: In some fields where the requirements for spraying precision are relatively low, but the focus is on production efficiency and cost control, the single - axis automatic spraying line also has obvious advantages. For example, the surface coloring of some ordinary plastic products and the spraying of simple packaging containers. By reasonably adjusting the spraying parameters, the single - axis automatic spraying line can achieve high - efficiency production and reduce production costs while ensuring a certain spraying quality.